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Coating thickness on metal substrates

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Coating thickness on metal substrates

A correct paint- or coating thickness is an important parameter in the surface treatment industry. The performance of a coating system is based upon correct application of this system following the paint manufacturers specification sheet. Each layer from primer to topcoat and individual intermediate layers are exactly specified with a minimum an...

A correct paint- or coating thickness is an important parameter in the surface treatment industry. The performance of a coating system is based upon correct application of this system following the paint manufacturers specification sheet. Each layer from primer to topcoat and individual intermediate layers are exactly specified with a minimum and maximum coating thickness. Often both a dry and wet film thickness is specified.

Too low dry film thickness can lead to:

  • Insufficient corrosion protection
  • Hiding power problems
  • Erosion
  • Grinning
  • Holidays
  • Rust Spotting
  • Undercutting

Too high film thickness causes problems like:

  • Extra material costs
  • Sagging (Sags), Runs
  • Alligatoring
  • Cracking
  • Mud Cracking
  • Tackiness
More »
  • Simple, easy to use, small and portable gauges CM-8825 and CM-8826 for measurement of coatings on all metal surfaces. Instruments CM-8825 and CM-8826 are suitable for measurements on either Ferrous substrates (F), Non-Ferrous (NF), or on both Ferrous and Non-Ferrous substrates (FNF). In selecting the most appropriate gauge for your application, you need...

  • The TQC Coating Thickness Gauge Positector 6000 from Defelsko is a rugged, fully electronic coating thickness gauge that uses magnetic and eddy current principles to measure, accurately and quickly, coating thickness on both ferrous and non-ferrous metals.

  • The Defelsko Positector 200 measures non-destructively a wide variety of applications using proven ultrasound technology. Measures coating thickness over wood, concrete, plastics, composites and more. Advanced models measure up to 3 individual layer thicknesses in a multi-layer system and features a graphic readout for detailed analysis of the coating...

  • The F probes measure the thickness of non-magnetic materials (e.g. paint,plastic,porcelain enamel,copper,zinc, aluminium, chrome etc.) on magnetic materials (e.g. iron, nickle etc.) . often used to measure the thickness of galvanizing layer, lacquer layer, porcelain enamel layer, phosphide layer,copper tile,aluminium tile,some alloy tile, paper etc.

  • The new Elcometer 456 Coating Thickness Gauge sets new standards making measuring dry film thickness faster, reliable and accurate; helping you to become more efficient. The Elcometer 456 Coating Thickness Gauge is available in four different models: E, B, S and T. Each gauge provides the user with increasing functionality - from the entry level Elcometer...

  • This handy, robust and easy to use TQC coating thickness gauge is ideal for measurement tasks in various industries and paint applications. This compact meter allows measurement of painted objects, or other corrosion protective layer thicknesses, with accuracy measured in both Fe (iron or steel) and NFe (aluminum, copper, brass or non-magnetic steel) 

  • PosiTector SmartLink and free mobile app turns your cell phone or tablet into a virtual PosiTector gauge. PosiTector SmartLink accepts all PosiTector 6000, RTR-H, and SPG probes easily converting to a coating thickness gage or surface profile gauge.

  • Plastic foils and certified plastic shims. Available in the range of 12 to 20.000 micron. These foils can be applied to all ferrous- or non-ferrous metal substrates. Non-Certified Plastic Shims Non-Certified Plastic Shims (foils) provide a quick operational check of the instrument and they allow the user to perform practice measurements when placed over...

  • Verify the accuracy and operation of coating thickness gauges. An important component in fulfilling both ISO/QS-9000 and in-house quality control requirements. Contracts often specify that coating thickness measurements be taken by gauges whose measurement accuracy is traceable to a National Metrology Institute such as NIST or PTB.

  • The TQC PowderChecker XP optimizes the powder application by measuring the output of the cabin.The TQC PowderChecker XP measures uncured powder coatings using ultrasonic technology to automatically calculate a predicted cured thickness. This is sent by Bluetooth® to the recorder, where the value is shown in the large display. Taking a measurement is fast...

  • PosiTest magentic pull-off thickness gage for the non-destructive measurement of non-magnetic coatings (paint, enamel, galvanizing, metalizing, plating, etc.) on steel.

  • PosiPen has a very small, unique magnet which can be placed with pin-point accuracy on extremely small parts, and on peaks and valleys. Ideal for measuring non-magnetic coatings such as paint, enamel, plating, hot-dip galvanizing on steel.

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